新型三维打印镁合金支架的显微结构及降解性能研究
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1.南京医科大学附属口腔医院种植科;2.东南大学

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国家自然科学基金面上项目(81870799);江苏省重点研发计划(社会发展)项目(BE2019728);东南大学-南京医科大学合作基金面上项目(2242017K3DN14);镇江市重点研发计划(社会发展)项目(SH2019040);江苏高校优势学科建设工程资助项目(2018-87)


Study of microstructure and degradation performance from a novel 3d printing magnesium alloy#$NBS
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1.Department of Oral Implantology,Affiliated Hospital of Stomatology,Nanjing Medical University;2.Jiangsu Key Laboratory of Oral Diseases,Nanjing Medical University,Nanjing 210029;3.China;4.School of Materials#$NBSScience and Engineering,Southeast University,#$NBSJiangsu Key Laboratory for Advanced Metallic Materials,Southeast University,Nanjing 211189;5.Corresponding Author: Qiu Jing,E-mail: qiujing@njmu.edu.cn,Tel: 025-69593085

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    摘要:

    目的 制备一种新型三维打印镁合金支架,探究其显微结构并检测体外降解性能。方法 应用Magics软件设计圆柱体三维模型,再使用增材制造技术将AZ91镁合金粉制备成3D打印镁合金(3D-AZ91)试件。观察3D-AZ91与铸造镁合金(AZ31)试件的金相结构,EDX分析表面元素,XRD分析晶相结构,并测试维氏硬度值。采用提拉浸渍法将聚乳酸(PLA)包裹于3D-AZ91表面,制成复合材料试件(PLA-3D-AZ91)。进行降解实验,通过析氢观察和计算失重率检测三组试件的体外降解速率。扫描电镜观察3D-AZ91和AZ31降解后的表面形貌,EDX分析表面降解产物的元素组成。结果 金相显微镜观察显示3D-AZ91晶粒较AZ31更细化,两者表面元素均以Mg为主,晶相以α-Mg基体为主。3D-AZ91的维氏硬度显著高于AZ31。降解速率3D-AZ91>AZ31>PLA-3D-AZ91,3D-AZ91和AZ31表面覆盖不规则团状降解产物,含镁、钙、磷等元素。结论 相比于传统铸造法,3D打印镁合金的力学性能更佳,而表面包裹PLA能有效控制其降解速率。

    Abstract:

    Objective To prepare a novel magnesium alloy stent using 3D printing and investigate its microstructure and in vitro degradation performance. Methods Magics software was applied to design a cylinder 3D model, on the basis of which, 3D-printed magnesium alloy (3D-AZ91) specimens were prepared with AZ91 magnesium alloy powder via an additive manufacturing technology. Then, metallographic structures of 3D-AZ91 and casting magnesium alloy (AZ31) specimens were observed. Surface elements and crystal phase structure were analyzed by EDX and XRD, respectively. Vickers hardness values were tested. After that, the polylactic acid (PLA) was coated on the surface of 3D-AZ91 to make the composite material specimen (PLA-3D-AZ91). The degradation experiment was performed, and the in vitro degradation properties of there different specimens were measured by observing hydrogen evolution and calculating weight loss rate. The surface morphology of 3D-AZ91 and AZ31 specimens after degradation was evaluated by the scanning electron microscopy. The elemental compositions of the surface degradation products were examined by EDX. Results Metallographic observation showed more obvious grain refinement in 3D-AZ91 than in AZ31. Mg was main surface element and α-Mg matrix was main crystal phase for both of them. The Vickers hardness of 3D-AZ91 was significantly higher than that of AZ31.The degradation rates were as follows: 3D-AZ91>AZ31>PLA-3D-AZ91. The surfaces of 3D-AZ91 and AZ31 were covered with irregular agglomerate degradation products, which contained magnesium, calcium, phosphorus and other elements. Conclusion Compared with the traditional casting method, 3D-printed magnesium alloy possessed better mechanical property. What’s more, its degradation rate could be effectively improved by the PLA surface coating.

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  • 收稿日期:2020-11-26
  • 最后修改日期:2021-04-25
  • 录用日期:2021-07-23
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